Epson launches the Contourjet to strengthen direct to shape printing solutions

Seiko Epson Corporation has announced the launch of Contourjet, a new brand for its direct to shape printing system, which combines Epson's proprietary inkjet and robotics technologies.

The company will provide a total solution under the Contourjet brand. The solution encompasses not only enhanced system performance, but also inks, related software, implementation support, and maintenance services. It helps customers improve efficiency in decoration processes, reduce environmental impact, and deliver a wide range of creative designs. Epson will accelerate global expansion into markets where demand for decorating three-dimensional objects is expected to grow, including sports equipment, automotive parts, and industrial products.

Contourjet combines the compact PrecisionCore S800 printhead with an Epson developed industrial six axis robot, enabling direct printing on complex three-dimensional objects with curved and uneven surfaces. The S800 printhead, together with proprietary trajectory control and image processing technologies, delivers high quality and exceptionally accurate printing even on objects with grooves, contours, and other complex geometries.

By digitalising conventional analogue printing processes, Contourjet reduces manual labour, saves space, and improves manufacturing efficiency. Moreover, inkjet technology deposits ink only in the locations and amounts needed, thus consuming less material, creating less waste, and reducing environmental impact than analogue processes. And, since no printing plates or special materials are required, the system provides flexibility for short run production and bespoke applications, enabling a vast range of decorative designs.

Along with the new Contourjet brand, the company has enhanced the system with several new features. The system incorporates Epson developed robots with linear motor drives and increased payload capacity, enabling printing on larger and longer workpieces. A front access design improves serviceability and maintenance efficiency. Support for multi-colour printing, including white ink and clear varnish ink, further expands decorative possibilities. In addition, Epson works closely with partner companies to recommend optimal inks and operating methods tailored to specific applications and substrates, helping customers create new value.

Epson has been conducting research and development, as well as evaluation and verification, of inkjet printing technologies for three-dimensional objects using Contourjet at its Inkjet Innovation Lab Fujimi in Fujimi, Nagano Prefecture, Japan. In addition, the Epson Experience Centre in Neuss, Germany, provides European customers with a facility where they can use a Contourjet to produce and evaluate test prints using their actual substrates. Leveraging the expertise and know how developed through these facilities in Japan and Europe, the company is actively promoting collaboration with global partners to accelerate business development in the three-dimensional decoration market.