An unexplored frontier

Much of what we write about in IndPrint is based, naturaly, on inkjet – more specifically, industrial inkjet. But, when it comes to digital print technology for this sector, you also have the benefits that toner based technologies can offer.

In industrial printing, toner is an often overlooked technology. However, toner based printing offers features that can significantly enhance various sectors, including manufacturing .

Toner based digital print works with a dry 'powder', which is electrostatically applied to paper or other surfaces. Unlike inkjet, this means that the toner is more surfaced based and doesn't soak into the substrate as much, yet it is still long lasting and hard wearing.

The process works by using a laser beam to create an image on a rotating drum. This drum attracts toner particles, which are then fused to the substrate using heat, resulting in clear, long lasting prints.

The quality output of toner is a significant advantage. Toner based printing often yields sharper text and more detailed images, which are vital for industries like automotive and aerospace, where precision documentation is crucial.

Moreover, toner is resistant to smudging and fading. This durability is essential for product labelling, where clear identification can influence customer satisfaction and brand trust.

As the industrial sector becomes more focused on sustainable and responsible practices, toner based printing shows impressive environmental benefits. Traditional printing methods often result in significant waste, especially with disposable ink cartridges. In contrast, many toner cartridges can be recycled or refilled, contributing to reduced waste.

Additionally, the precision of toner based printing allows for better control over materials, significantly minimising excess production. And, toner/paper based applications are much more easy to recycle than inkjet.

And, perhaps best of all for cost conscious manufacturers, toner based machines can be a lot cheaper than a big industrial inkjet set up. Whilst a high quality, four colour, versatile label printer can be bought for very little investment, and be up and running same day.

Toner based printing is far from a one size fits all solution; its versatility allows it to be tailored for a variety of industrial applications. The technology can produce anything from high quality labels that are resistant to moisture and UV exposure, essential for products that might face rigorous conditions to printing patient records and labels with remarkable clarity, in healthcare.

The automotive sector also greatly benefits from toner based printing. From producing clear user manuals to high quality component labels, this technology meets stringent industry standards while improving operational efficiency.

Toner systems also generally benefit from lower energy consumption, and reduced maintenance time, with lots of parts operator replaceable.

As industries expand the need for quicker turnaround and more cost effective printing, blending toner based printing with advanced technologies can lead to remarkable results.

For example, combining toner printing with automation and digital workflows can enhance production efficiency, allowing for customised print jobs on-demand. Moreover, integrating toner printing into an additive manufacturing workflow (3D printing) can improve prototype accuracy by providing clear specifications and design details for engineers.

Looking forward, the potential for toner based printing applications within true industrial applications remains largely unexplored. As industries increasingly seek sustainable and efficient solutions, the demand is expected to rise.

The development of hybrid printing technologies, which combine inkjet and toner methods, presents exciting possibilities for creating innovative applications. Additionally, advancements in toner formulations may lead to broader material compatibility, enhancing the technology's versatility in industrial settings.

In a world where precision and efficiency matter, uncovering the untapped potential of toner based printing may be the secret to the next wave of industrial success.